hercules work roll grinder steel mill rolls in western
Rolls with a weight of up to 260 t, a length of 18 m and a diameter of 3 m can be processed to the highest quality standards Thanks to a modular system and a wide range of optional equipment available, the grindingThe largest roll grinder in the world, made by Herkules, machines rolls up to 300 t; a machine of the type WS 1100 recently ground a plate mill roll with weight of 230 t inGrinding heavyduty rolls on foundationfree machines
The heavyduty machine tool specialist The HerkulesGroup companies have a worldwide reputation as absolute specialists in precise and efficient machining of large workpiecesHerkules roll grinding machines are wellknown throughout the world for their excellent performance in terms of precision, speed and efficiency The userfriendly control,Roll Grinders Traversing Grinding Saddle Herkules
Heavy duty work roll, backup roll or Combination work/backup roll grinders of high performance type are available for hot and cold mill applications of steel, stainless steelWith Customized Products to the Perfect Grinding Solution in the Aluminum Industry WS 450 S x 4500 CNC Monolith™ roll grinding machine for turkish manufacturer of ultrathinHerkules The Specialist for Roll Machining
The innovative machining center consists of a grinder and an integrated loader for automatic loading and unloading of rolls including the transport from and to the rollThree roll grinders of the type WS 450 Monolith™ for the machining of work rolls of the finishing and skin pass mill and a WS 600 Monolith™ for all rolls in the hot rolling mill willHerkules delivers complete roll shop for Mexican rolling mill
2012年11月13日· universal roll grinder for the machining of all work rolls and backup rolls either “in chocks” or “without chocks” in the fully automatic CNC mode HerkulesSteel Industry Customized solutions for the steel industry Plate mills, hot or cold rolling mills – with many years’ experience, Herkules offers customized solutions to its clients in the steel industrySteel Industry Industry Solutions by Herkules
Apart from roll grinding and texturing machines, Herkules offers a comprehensive range of roll shop equipment to handle rolls, such as chock changing devices, chock tilters, roll transfer cars, loaders and muchDevelopment of stateofart roll grinders for hightech roll shops, Monolith™ technology, and measure systems for profile, Eddy Current, UltraSonic and Surface Measurements, all integrated to the operation control KPM 10 Complete roll shops with management tools supplied by Herkules as Roll Shop Manager and Roll WorksLATEST DEVELOPMENTS IN HIGHPRECISION ROLL GRINDING
Herkules roll grinding machines offer all users the highest level of precision and performance Based on various current orders, you can get an insight into the range of services offered by Herkules Roll grinder with highThe rolling workshop, also known as aroll shop, consists of a total of four roll grinders, two semiportal cranes for loading and unloading the roll grinders (loader) as well as the Roll Shop ManagementSystem (RSMS) In the rolling mill, sheet metal which has already been rougheddown is rolled to the final thickness and qualityTwinCAT ensures the perfect finish PC Control
A separate WS 600 combi backup/ work roll grinder as well as extractors for backup and work rolls are also part of the scope of supply Another WS 450 × 5,250 CNC Monolith™ roll grinder was ordered from Herkules in December to expand the production capacities in the fully automated roll shop and is already in operation and has been successfully2019年10月8日· With newer grinders, the wheel can be balanced in the grinder Roll setup Small diameter rolls are ground between centers Machine centers and center holes in the roll journals should be checked for proper condition Centers should be lubricated at all times Poor fitting centers cause dimensional and finish problemsRoll grinding procedures, wheels, belts, setup, end relief, tips
2023年6月8日· Steel Processing SECTORS Sheffield Forgemasters started producing forged steel rolls in the 1860’s We are technology leaders in forged work roll, back up roll and plate mill back up roll production InDesigned to provide fast and accurate real time results, using combined noncontact eddy current and ultrasonic technologies to detect surface and subsurface flaws of hot and cold mill rolls Mounted onto roll grindingRollscan | Sarclad
Thanks to the hydrostatic guideways, the machine works wearfreely and with extremely high positioning accuracy The ProfiGrind 4500 therefore guarantees highly accurate machining results in Gunung Raja Paksi'sDevelopment of stateofart roll grinders for hightech roll shops, Monolith™ technology, and measure systems for profile, Eddy Current, UltraSonic and Surface Measurements, all integrated to the operation control KPM 10 Complete roll shops with management tools supplied by Herkules as Roll Shop Manager and Roll WorksLATEST DEVELOPMENTS IN HIGHPRECISION ROLL GRINDING
Herkules roll grinding machines offer all users the highest level of precision and performance Based on various current orders, you can get an insight into the range of services offered by Herkules Roll grinder with highprecision measuring controls for2019年10月8日· With newer grinders, the wheel can be balanced in the grinder Roll setup Small diameter rolls are ground between centers Machine centers and center holes in the roll journals should be checked for proper condition Centers should be lubricated at all times Poor fitting centers cause dimensional and finish problemsRoll grinding procedures, wheels, belts, setup, end relief, tips
Steel and aluminum mills know that monitoring the roll grinding process for quality control improves the performance of work rolls and backup rolls (BURs) used throughout the mill Work rolls touch all product surfaces that pass through a mill Therefore, any pattern or lead line on these rolls is imparted onto the strip surfaceThe present work will be focused on Crsteel and the three semiHSS work rolls Many different roll grades have been used in roughing stands of HSMs since the beginning of hot strip rolling [6Dominant roughing mill work roll grades in the world
The work rest located between the grinding and regulating wheel supports the workpiece The regulating wheel is usually a rubberbonded wheel of the same grit characteristics as the grinding wheel It Figure L16 Roll grinding machine for grinding steel mill rolls Figure L17 Principle of the centerless grinderIn other words: To a very high degree, ProfiTex machines are designed to produce a homogeneous surface roughness of the roll – with optimal height, density and distribution of peaks within extremely tight tolerances The "superfinishing" process of textured surfaces extends the roll service life by up to 300% This process is a result ofProfiTex Texturing Machines WaldrichSiegen
Cylindrical Grinder ±00005″ Material Used Tool Steel: D2, DC 53, A2 Roll Type: Work Rolls, 1st /2nd Intermediated Rolls, Z Mill Processing Rolls, Backup Rolls, Side Guide Heat Treatment Case Hardening; Through Hardening; Quench & Temp: customers specifications (Typically: 58/60 Rc, 60/62 Rc)On mill drives in which both rolls are driven by one motor and gear box the tolerances of roll and counter roll diameter must be less than 0001 in because of the identical speeds of both rolls Using separate drives for both rolls, or a drive for only one roll, the differences may be up to about 015 inSome problems and experiences with roll grinding machines
Thanks to the hydrostatic guideways, the machine works wearfreely and with extremely high positioning accuracy The ProfiGrind 4500 therefore guarantees highly accurate machining results in Gunung Raja Paksi's cold rolling mill The universal roll grinder machines rolls with a maximum weight of 50 t, a length of 7,500 mm and a diameter of
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